• Alloy Steel Plate Type Forged Threaded Flange
  • Alloy Steel Plate Type Forged Threaded Flange
  • Alloy Steel Plate Type Forged Threaded Flange
  • Alloy Steel Plate Type Forged Threaded Flange
  • Alloy Steel Plate Type Forged Threaded Flange
  • Alloy Steel Plate Type Forged Threaded Flange

Alloy Steel Plate Type Forged Threaded Flange

Standard: ANSI, DIN, GB, JIS, GOST, BSW
Type: Welding Flange
Material: Carbon Steel
Structure: Round
Connection: Welding
Sealing Surface: RF
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Basic Info.

Model NO.
steel flanges
Manufacturing Way
Forging
Transport Package
Fit for Sea Shipment
Origin
Hebei China
Production Capacity
10000

Product Description

Threaded Flanges

The threaded flange design (also called a 'screwed flange') uses a screw thread to connect the flange to a pipe.

Standard: ASTM A105, ASTM A182
Material: Carbon Steel, Stainless Steel, Alloy Steel
Size Range: 1/2'', 1'', 2'', 3'', 4'' to 24''
Pressure Class: Class 150 to 2500
Face: Raised face (RF), Ring type joint (RTJ)

 

Threaded flange is connecting with pipe without welding. It is similar to slip on flange or a socket weld flange, fitted with a tapered thread (screw) inside the flange bore that is mounted on the pipe with corresponding external threads. In some cases a seal weld also applied in conjunction with threaded pipe flange.

Though threaded pipe flange is available in different dimensions, threaded fittings mostly is used in small diameters pipeline. (Below 4 inch normally.)

On the other hand, it is not compatible with a pipe system in thin wall thickness, since there is no space for doing the threading.

Threaded Flange Types

There are two types of threaded flanges. One is to seal the two pipe ends with a certain sealing surface and a lens pad. This type of flange is mostly used for ammonia production. But it has been used less recently, and the lens pad has been replaced by a metal ring.

The other type is the same as a normal flange, sealed with two flange sealing faces.

Facing Types

There are two facing types for threaded flange, raised face flange and ring joint flange.

Raised Face Threaded Flange

Alloy Steel Plate Type Forged Threaded Flange

When the gasket surface area is above the bolted line of the flange, the raised face flange is easily identified. It is compatible with a wide range of gaskets, from flat to semi-metallic and metallic types, either ring or full.

The main scope of a raised face flange design is to concentrate the pressure of the two mating flanges on a small surface and increase the strength of the seal.

The height of the raised face surface depends on the flange pressure level, for example, for pressure classes 150 and 300, the height is 1.6 mm or 1/12 inch, and for the 400 to 2500 level, the raised face height is about 6.4 mm, or 1/4 inch.

RTJ Type

Alloy Steel Plate Type Forged Threaded Flange

The ring joint flange has a circular groove to accommodate the ring joint gasket, which can be used when metal to metal seals are required. Especially in conditions for high pressure and high temperature.

Referred Standard and Grades

ASTM A105: Standard forged carbon steel pipe components for environmental and high temperature / high pressure systems.
ASTM A182: The standard for alloy and stainless threaded flanges. Common alloy grades: F5, F9, F11, F22, F91; Stainless steel grades: F304, 304/, F316, F316L.

Convenient Installation and Maintenance

The threaded flange is screwed to the threaded pipe by the thread, which is processed in the inner hole of the flange. So It does not need to be welded. Therefore, it became so convenient for installation and maintenance comparing with other flange types, such as slip on flange, socket weld flange etc.

Application in Special Circumstance

Threaded flanges are used where it is difficult to weld or cannot be welded, such as threaded flanges used to protect the galvanized layer of pipes. In addition, It should not be used on pipes with repeated temperature fluctuations or above 260 ºC and below -45ºC as well.

In ASME B31.3 standard it defines:

Where steel pipe is threaded and used for steam service above 250 psi or for water service above 100 psi with water temperatures above 220° F, the pipe shall be seamless and have a thickness at least equal to schedule 80 of ASME B36.10.

How to measure threaded flange?

Take the measurements of the following:

  • O: Flange Diameter
  • Q: Flange Thickness
  • X: Hub Diameter at Base
  • RF: Raised Face Diameter
  • BC: Diameter of bolt circle
  • L: Length through hub
  • T: Thread LengthAlloy Steel Plate Type Forged Threaded Flange

 

The various types of threaded flanges are as follows:

  • Plain Threaded Flanges
  • Female Threaded Flanges
  • Male Threaded Flanges

Uses of threaded flanges

Threaded flanges are threaded in the bore which match an external thread on the pipe. Threaded flanges are used with pipes that have external threads. The benefit of these flanges is that it can be attached without welding.

  • Threaded flanges can be fitted to pipes of various sizes without welding and this is one chief benefit for which these flanges are highly demanded.
  • They can be used in extremely high pressure applications, particularly at or near atmospheric temperature, where the necessary post weld heat treatment is not possible.
  • They are ideal for small diameter piping applications.
  • They are economical and time saving devices.
  • These threaded flanges are normally designed for non-cyclic applications.
  • The flanges are suitable to be used in applications where welding is hazardous.
  • They can be used in highly explosive areas.

Threaded flange datasheets

Class Flat Face Raised Face Ring Type Joint
ANSI 150 THD Flange ANSI 150 FF (in) THD Flange ANSI 150 RF (in) THD Flange ANSI 150 RTJ (in)
ANSI 300 THD Flange ANSI 300 FF (in) THD Flange ANSI 300 RF (in) THD Flange ANSI 300 RTJ (in)
ANSI 400 THD Flange ANSI 400 FF (in) THD Flange ANSI 400 RF (in) THD Flange ANSI 400 RTJ (in)
ANSI 600 THD Flange ANSI 600 FF (in) THD Flange ANSI 600 RF (in) THD Flange ANSI 600 RTJ (in)
ANSI 900 THD Flange ANSI 900 FF (in) THD Flange ANSI 900 RF (in) THD Flange ANSI 900 RTJ (in)
ANSI 1500 THD Flange ANSI 1500 FF (in) THD Flange ANSI 1500 RF (in) THD Flange ANSI 1500 RTJ (in)
ANSI 2500 THD Flange ANSI 2500 FF (in) THD Flange ANSI 2500 RF (in) THD Flange ANSI 2500 RTJ (in)

The datasheets we have on this site are shown below. For simplicity sake, only datasheets that adhere to B16.5 are shown. ASME B16.5 covers flange dimensions from ½" to 24". For sizes larger than this, please visit our flange datasheets page.

 

Materials

    Pipe flanges are manufactured in all the different materials like stainless steel, cast iron, aluminium, brass, bronze, plastic etc. but the most used material is forged carbon steel and have machined surfaces.

    Flanges are welded to pipe and equipment nozzle. Accordingly, it is manufactured from the following materials;

    • Carbon steel
    • Low alloy steel
    • Stainless steel
    • Combination of Exotic materials (Stub) and other backing materials

    The list of materials used in manufacturing is covered in ASME B16.5 & B16.47.

    • ASME B16.5 -Pipe Flanges and Flanged Fittings NPS ½" to 24"
    • ASME B16.47 -Large Diameter Steel Flanges NPS 26" to 60"

    Commonly used Forged material grads are

    • Carbon Steel: - ASTM A105, ASTM A350 LF1/2, ASTM A181
    • Alloy Steel: - ASTM A182F1 /F2 /F5 /F7 /F9 /F11 /F12 /F22
    • Stainless Steel: - ASTM A182F6 /F304 /F304L /F316 /F316L/ F321/F347/F348

    Frequently used astm grades

    Material Fittings Flanges Valves Bolts & Nuts
    Carbon Steel A234 Gr WPA A105 A216 Gr WCB A193 Gr B7
    A194 Gr 2H
    A234 Gr WPB A105 A216 Gr WCB
    A234 Gr WPC A105 A216 Gr WCB
    Carbon Steel
    Alloy
    High-Temp
    A234 Gr WP1 A182 Gr F1 A217 Gr WC1 A193 Gr B7
    A194 Gr 2H
    A234 Gr WP11 A182 Gr F11 A217 Gr WC6
    A234 Gr WP12 A182 Gr F12 A217 Gr WC6
    A234 Gr WP22 A182 Gr F22 A217 Gr WC9
    A234 Gr WP5 A182 Gr F5 A217 Gr C5
    A234 Gr WP9 A182 Gr F9 A217 Gr C12
    Carbon Steel
    Alloy Low-Temp
    A420 Gr WPL6 A350 Gr LF2 A352 Gr LCB A320 Gr L7
    A194 Gr 7
    A420 Gr WPL3 A350 Gr LF3 A352 Gr LC3
    Austenitic Stainless Steel A403 Gr WP304 A182 Gr F304 A182 Gr F304 A193 Gr B8
    A194 Gr 8
    A403 Gr WP316 A182 Gr F316 A182 Gr F316
    A403 Gr WP321 A182 Gr F321 A182 Gr F321
    A403 Gr WP347 A182 Gr F347 A182 Gr F347

    ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".

    The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic. The choice of the material largely depends on the purpose of the flange. For example, stainless steel is more durable and is necessary for heavy use. On the other hand, plastic is more feasible for use in the home because of its reasonable price and easy installation. The materials used for flanges are under the designation of the American Society of Mechanical Engineers.

    Flange materials acc. to ASTM

    The most common materials for pipe flanges (forged grades) are: ASTM A105 (carbon steel high temperature to match A53/A106/API 5L pipes), A350 Grades LF1/2/3 (carbon steel low temperature to match A333 pipes), A694 Grades F42 to F80 (high yield carbon steel to match API 5L pipe grades), ASTM A182 Grades F5 to F91 (alloy steel flanges to match A335 pipes), A182 Grade F304/316 (stainless steel flanges to match A312 SS pipes), A182 Gr. F44/F51/F53/F55 (duplex and super duplex to match A790/A928 pipes) and various nickel alloy grades (Inconel, Incoloy, Hastelloy, Monel).

    The material qualities for these flanges are defined in the ASTM standards.

    What are ASTM Grades?

    For example, a carbon steel pipe can be identified with Grade A or B, a stainless-steel pipe with Grade TP304 or Grade TP321, a carbon steel fitting with Grade WPB etc.

     

    Standard

    Pipe Flange Standards mainly include three systems in the world, ANSI/ASME flange system(American), DIN flange system(European system), JIS flange system, other system made according to this three systems, like GB flange standard, which mainly made according to ANSI/ASME and DIN flange standard, Duwa Piping supplies those flanges with top quality and soonest delivery time.

    ASME standards

    • ASME B16.1 - Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250
    • ASME B16.5 - Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Metric/Inch Standard
    • ASME B16.20 - Ring Joint Gaskets and Grooves for Steel Pipe Flanges
    • ASME B16.21 - Nonmetallic Flat Gaskets for Pipe Flanges
    • ASME B16.24 - Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 600, 900, 1500, and 2500
    • ASME B16.34 - Large Diameter Steel Flanges (NPS 26 through NPS 60)
    • ASME B16.36 - Orifice Flanges
    • ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings: Classes 150 and 300
    • ASME B16.47 - Large Diameter Steel Flanges (NPS 26 Through NPS 60)

    ASTM standards

    • ASTM A105 - Specification for Carbon Steel Forgings for Piping Applications
    • ASTM A182 - Specification for Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temperature Service
    • ASTM A193 - Specification for Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service
    • ASTM A194 - Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service
    • ASTM A694 - Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves, and Parts for High-Pressure Transmission Service
    • ASTM A707 - Specification for Flanges, Forged, Carbon and Allow Steel for Low Temperature Service

    AWWA standards

    • AWWA C115 - Standard for Flanged Ductile Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges

    ISO standards

    • ISO 5251 - Stainless steel butt-welding fittings

    MSS standards

    • MSS SP-6 - Standard Finishes for Contact Faces Pipe Flanges and Connecting End Flanges of Valves and Fittings
    • MSS SP-9 - Spot Facing for Bronze, Iron and Steel Flanges
    • MSS SP-25 - Standard Marking Systems for Valves, Fittings, Flanges, and Unions
    • MSS SP-44 - Steel Pipeline Flanges
    • MSS SP-53 - Quality Standards for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components - Magnetic Particle
    • MSS SP-54 - Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components - Radiographic
    • MSS SP-55 - Quality Standards for Steel Castings and for Valves, Flanges and Fittings and Other Piping Components - Visual
    • MSS SP-75 - High Test Wrought Butt Welding Fittings
    • MSS SP-106 - Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300
    • ASME B16.5 and ASME B16.47 cover pipe flanges up to NPS 60 (B16.5 from 1/2″ to 24″ and B16.47 from 26″ to 60″). ANSI
    • B16.47 covers two series of flanges, Series A is equal to MSS SP-44-44, and Series B is equal to API 605 (API 605 has been canclled).

    Flange material standards

    Flanges are used to connect pipes or other equipment components in various industries, and they come in a variety of materials and sizes. Flange material standards are developed by standard-setting organizations and describe the properties and characteristics of different materials that can be used to make flanges. Some examples of commonly used flange material standards include:

    1. ASTM A105: This standard covers forged carbon steel piping components, including flanges, that are suitable for use in high-pressure applications.
    2. ASTM A182: This standard covers forged or rolled alloy steel pipe flanges, forged fittings, and valves and parts intended for high-temperature service.
    3. ANSI B16.5: This standard specifies the dimensions, tolerances, and markings for steel pipe flanges and flanged fittings.
    4. DIN 2632-2638: This standard defines the dimensions and tolerances for flanges made from steel, including carbon steel, stainless steel, and other alloys.
    5. ASME B16.47: This standard covers large diameter steel flanges, typically used in high-pressure applications where larger bore sizes are needed.
    6. BS 4504: This British standard covers circular flanges for pipes, valves, and fittings, with nominal sizes ranging from 15 to 600 mm.

    The choice of flange material standard will depend on various factors such as the application, the environment, the fluid being transported, and the required performance characteristics. For example, high-pressure applications may require flanges made from materials with high strength and durability, while corrosive environments may require flanges made from materials with good resistance to corrosion.

    FAQs

    The most frequently asked questions regarding flanges and flange fittings have to do with how flanges fit on specific steel tube and steel pipe ends.

    How flanges operate?

    Flanges have flat or flush surfaces that are vertical to the pipe to which they are attached. The attachment process involves mechanically joining two or more faces using bolts, adhesives, collars, or welds. Due to the attachment requirements, a flange must fit the equipment or pipe that it's designed. That's why it's necessary to check all the possible specifications and dimensions to ascertain that it's of the right size, type, and material.
    Alloy Steel Plate Type Forged Threaded Flange

    What are the three parts of a flanged connection?

    Pipe flanges, gaskets, and bolts are the three parts that comprise a flanged connection. Gaskets and bolts are typically made of the same flange materials or a material approved for the pipe components. Each component comes in various materials that suit specific applications and must be matched correctly for proper functioning. The gaskets come in two conventional types: full-face gaskets and ring gaskets. Full-face gaskets have the bolt holes visible and pair up with raised-face gaskets. Ring gaskets tend to be smaller rings minus the bolt holes and pair up with flat-faced flanges. Securing the flange components requires matching the surfaces evenly and plumb, adjusting as needed for a uniform fit. Once all surfaces match, bring the flanges together and secure at least two of the bolts. Refine the alignment, so the remaining bolt holes match and their corresponding bolts are tightly secured.

    How do I properly size a flange for pipe use?

    Properly sizing a flange for pipe use depends not only on the type of flange but its compatible piping. The pipe must slip into the flange's inside diameter easily and securely, and the outside diameter should cover wall holes. Once you determine the specific flange type and material you need for the job, you'll need to take several measurements. The four measurements you'll need are the inside diameter, outside diameter, bolt hole count, and bolt hole center. You'll need to align each of these measurements from opposing bolt holes to get the most accurate readings. Take all measurements from edge to edge and try to get as precise as possible to match the correct product. Round up bolt diameter to the next half or whole step since bolts measure half or whole inches. Once you have all four measurements, check them against the manufacturer's table to find the correct flange. Most manufacturers list these specifications on their websites for easy reference.

    Flange Inspection

    Before dispatching from manufacture each flange is inspected to ensure quality. During an inspection you have to check the following;

    • Outer & Inner Diameter of body
    • Bolt Circle & Bolt hole Diameter
    • Hub Diameter & thickness of weld end
    • Length of the Hub
    • Straightness and alignment of the bolt hole

    ASME B16.5 and B16.47 standards cover permissible tolerances for inspection.

    Alloy Steel Plate Type Forged Threaded FlangeAlloy Steel Plate Type Forged Threaded FlangeAlloy Steel Plate Type Forged Threaded FlangeAlloy Steel Plate Type Forged Threaded Flange
    Alloy Steel Plate Type Forged Threaded Flange
    Alloy Steel Plate Type Forged Threaded FlangeAlloy Steel Plate Type Forged Threaded Flange

    Packing

    Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment.

    Alloy Steel Plate Type Forged Threaded Flange

    Flanges Applications

    A flange is a method of connecting pipes, valves, pumps, and other equipment to form a piping system. It also provides easy access for cleaning, inspection, or modification.

    When a piping joint requires to be dismantled, flanges are being used. These are primarily used on equipment, valves, and specialty items. Breakout flanges are provided at predetermined intervals in certain pipelines where maintenance is a regular occurrence. The flanges, gaskets, and bolting make up a flanged joint, which is made up of three separate but interconnected components. To achieve a leak-proof joint, special controls are required in the selection and application of all of these elements.

    Here are the details of Flanges about their advantages and their applications.



















































     

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