Type: | Equal |
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Standard: | AISI, ASTM, DIN, JIS, BS, ASME |
Composition: | Carbon Steel |
Technique: | Cold Drawn |
Shape: | Round |
Surface Treatment: | Coated |
Customization: |
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Steel pipe elbow (sometimes also refereed as bends) is a key part in a pressure piping system used to change the fluid flow direction. It is used to connect two pipes with same or different nominal diameters, and to make the pipe and thus the fluid direction turn to a certain direction of 45 degree or 90 degree.
we producing the below Elbows:
Steel pipe elbows can be classified through following various parameters,
According to fluid flow direction of the pipes, elbows can be divided into different degrees, such as 45 degree, 90 degree, 180 degree, which are most common elbows. Also there are 60 degree and 120 degree elbows for some special pipelines. This degree is just an representation of the angle by which the fluid flow is going to change after flowing through the said elbow.
Elbows are split into two groups which define the distance over which the flowing fluid change direction; the center line of one end to the opposite face. This is known as the "Center to Face" distance and is equivalent to the radius through which the elbow is bent.
If the radius is the same as pipe diameter (Center-to-Face dimension of 1.0 X diameter ), it called Short Radius Elbow (SR elbow) used normally for low pressure and low speed pipelines or in tight areas where clearance is the main issue. If the radius is larger than pipe diameter (Center-to-Face dimension of 1.5 X diameter) then we call it a Long Radius Elbow (LR Elbow) used for high pressure and high flow rate pipelines.
As per the connection with pipe, elbows could be classified as Butt Welded Elbow, Socket Welded Elbow and Threaded Elbow.
Butt weld elbow is a steel elbow formed by hot pressing or forging. Its connection form is to directly weld the elbow and steel pipe. Butt welded elbows have beveled ends to allow for ease of welding. This bevel allows for full penetration weld in most of the cases. Butt welded elbows are mainly used for elbow with higher pressure and temperature.
Socket weld elbow is also welded to the pipe and fittings end. Unlike the butt weld elbow, the socket weld elbow has a trapezoidal area at the end. We can insert pipe end into this area (the diameter of SW elbow is matched with the outer diameter of pipe), then do welding work to connect them together. Therefore, the actual diameter of SW elbow end is greater than the elbow diameter.
The shape of threaded elbow is similar to the SW elbow, except that the inner surface of the trapezoidal area has been machined into thread. It is easier to install and remove, good for pipeline repair and maintenance.
Stainless Steel Elbow : ASTM A403 WP Gr. 304, 304H, 309, 310, 316, 316L, 317L, 321, 347, 904L
Carbon Steel Elbow : ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.
Low Temperature Carbon Steel Elbow : ASTM A420 WPL3, A420 WPL6
Alloy Steel Elbow : ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91
Duplex Steel Elbow : ASTM A 815, ASME SA 815 UNS NO S31803, S32205. Werkstoff No. 1.4462
Nickel Alloy Elbow : ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 ), UNS 2201 (NICKEL 201 ), UNS 4400 (MONEL 400 ), UNS 8020 ( ALLOY 20 / 20 CB 3, UNS 8825 INCONEL (825), UNS 6600 (INCONEL 600 ), UNS 6601 ( INCONEL 601 ), UNS 6625 (INCONEL 625), UNS 10276 ( HASTELLOY C 276 )
Material | Steel pipe | Elbow fitting |
Carbon Steel | A106 Gr A | A234 Gr WPA |
A106 Gr B | A234 Gr WPB | |
A106 Gr C | A234 Gr WPC | |
Carbon steel, alloy, high-temp | A335 Gr P1 | A234 Gr WP1 |
A335 Gr P11 | A234 Gr WP11 | |
A335 Gr P12 | A234 Gr WP12 | |
A335 Gr P22 | A234 Gr WP22 | |
A335 Gr P5 | A234 Gr WP5 | |
A335 Gr P9 | A234 Gr WP9 | |
Carbon steel alloy low-temp | A333 Gr 6 | A420 Gr WPL6 |
A333 Gr 3 | A420 Gr WPL3 |
ASTM/ ASME A234 WPB / A860 - MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Elbow
Low temperature Steel: A420 WPL3 / A420 WPL6 Elbow
Size range: 1/2 to 56 inches (DN 15 to DN 1,400mm), 22.5 Deg, 45 Deg, 90 Deg, 180 Deg
Carbon steel elbow is first divided into its radius of curvature, which can be divided into long radius elbows and short radius elbows. The long-radius elbow refers to its radius of curvature equal to 1.5 times the outer diameter of the tube, ie R = 1.5D. A short-radius elbow means that its radius of curvature is equal to the outer diameter of the tube, ie R = 1.0D. (D is the diameter of the elbow, and R is the radius of curvature. D can also be expressed in terms of folds.) If there are 17 levels depending on the pressure rating, the same standards as in the U.S. tube are: Sch5s, Sch10s, Sch10 , Sch20, Sch30, Sch40s, STD, Sch40, Sch60, Sch80s, XS; Sch80, Sch100, Sch120, Sch140, Sch160, XXS, the most commonly used are STD and XS. According to the angle of the elbow, there are 45° elbows, 90° elbows and 180° elbows.
Along with build quality, the longevity and reliability of steel pipe elbows are highly dependent on the type and quality of the coating used. However, applying coatings to pipe elbows is not just about preventing corrosion, but can affect the evenness of flow through the pipe and the need to prevent contamination of pipe contents ((e.g. foodstuffs or drinking water). We offer corrosion resistance coating service for steel pipe elbow, our coating service includes light oiling, black painting, FBE coating, 2 layers or 3 layers PE coating, hot-dip galvanizing.
ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200).
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